Version 2.1.0 · Build with AI

Describe the process. Claude plans it. You build it.

Type what you want, the way you would brief a colleague. Anthropic’s Claude plans every stream and unit and shows you the plan; press Build and it is drawn, connected and solved, with every number from the simulator’s own solver. Or draw it yourself: rigorous columns, five reactor models, equation-of-state and activity-model thermodynamics, live worksheets, and it opens your Aspen HYSYS, DWSIM and COCO cases.

Version 2.1.0Windows 10 and 11, 64-bitmacOS 13 or later1,975 validation checks, all passing

Build with AI — a gas plant from one paragraph — captioned, 2 min 8 s
25unit operations and logical blocks
23property methods: equations of state, activity models and more
364pure components, plus crude-oil pseudo-components
1,975documented validation checks
HYSYS · DWSIM
COCO
cases it opens and checks
170,000+lines of C++ in the simulation engine
Build with AI

From one paragraph to a solved plant

In the video above, one paragraph describing a gas conditioning plant became a plan of five units and nine streams, with a recycle closing the loop through the gas/gas exchanger. One press of Build drew, connected and solved it in 10.3 s.

The Build with AI panel's plan for the gas plant: a summary, the assumptions Claude made, and the new Peng-Robinson fluid package with ten components

Describe it, read the plan

Before anything is built: a summary, the assumptions Claude made, the fluid package, and every stream and unit.

The gas plant as built and solved on the PFD canvas: inlet separator, gas/gas exchanger, chiller, cold separator and the recycle closing the cold-gas loop

Press Build

Drawn, connected and solved as one undo step, every unit OK: 9,478 kg/h of NGL at −20 °C.

The change plan: cooler E-101, already on the flowsheet, gets an outlet of minus 30 C, and the recycle's tear stream a new estimate

Change it in plain words

“Lower the chiller outlet to −30 C”: one unit and the loop’s estimate change, and the NGL rises to 12,537 kg/h.

  • Nothing changes on the flowsheet until you press Build
  • Every number comes from the simulator’s own solver, never from the AI
  • One Ctrl+Z takes a whole Build back
  • Columns, reactors, recycles, controllers and sub-flowsheet blocks
  • Your own Anthropic API key: about 5 to 12 US cents to plan and build a flowsheet of five to ten units, in our tests
  • Every request and plan is kept in the case’s build history

How Build with AI works, step by step →

Or draw it yourself

From an empty sheet to a solved gas chiller in two minutes

No scripting and no input file. You place equipment from the palette, drop streams onto the ports, and type the specifications into each unit’s own view. The flowsheet solves as the last value goes in.

  • Streams snap to unit ports and follow when you move them
  • Every unit solves as soon as it has what it needs, in the right order
  • A stream table drops onto the drawing and stays live

How a flowsheet gets built, step by step →

Captioned, no sound needed. 2 min 18 s.

What it does

Everything a steady-state study needs, in one desktop application

Mass and energy balances, phase equilibrium, column design, reactor chemistry and the documents that come out of them: the heat and material balance, the datasheets and the drawing.

AI Process Simulator — Sample_Refinery_autosolve_demo.sim — solved in 1.6 s
AI Process Simulator PFD canvas with a solved crude unit: two crude feeds mixed and pumped, a feed-effluent exchanger and a fired heater, a 15-stage atmospheric column, overhead cooler and drum, naphtha pump, and a residue cooler, valve and splitter, every stream labelled with flow, pressure, temperature and vapour fraction

Build with AI

Describe a process in plain words. Claude plans the flowsheet, you press Build, and the solver computes every number.

Build with AI →

Build a flowsheet

A drag-and-drop PFD canvas, automatic solve order, recycles, Adjust and Spec controllers, and sub-flowsheets nested to any depth.

Flowsheets →

Unit operations

Rigorous columns, absorbers and strippers, Gibbs, equilibrium, conversion, PFR and CSTR reactors, exchangers, pumps, compressors, pipes and relief networks.

All 34 blocks →

Thermodynamics

Peng-Robinson, PRSV, SRK, PR-Twu, SRK-Twu and Twu-Sim-Tassone; Sour PR and Sour SRK for sour water; a Glycol Package; Chao-Seader and Grayson-Streed; Kent-Eisenberg for amines; NRTL, UNIQUAC, Wilson, Margules, van Laar and Chien-Null; UNIFAC; editable interaction parameters, phase diagrams and crude-oil assay characterization.

Property packages →

Worksheets and Excel

An Excel-style worksheet whose cells stay linked to the model, equipment datasheets, and one-click export to Excel and PDF.

Worksheets →

Open other simulators’ cases

Import Aspen HYSYS, DWSIM and COCO/COFE cases, then compare every stream against the source simulator’s own results.

Imports →

Sub-flowsheets

Fold a section of plant into one block, give it its own fluid package, and reach inside it from the main sheet.

Sub-flowsheets →

AI convergence advisor

When a column will not converge, ask Anthropic’s Claude why. It reads the solver’s evidence and can run test solves on a private copy.

AI advisor →

Checked, and says how

1,975 documented checks against hand calculations, published data and other simulators, readable inside the app.

Validation →
Dynamics

Then watch it move through time

Switch a solved case to Dynamics and run it: vessels fill and drain, valves pass what the pressures on either side push through them, and PID controllers hold levels, pressures and temperatures, with strip charts and face plates to watch them. DWSIM’s own dynamic cases import with their recorded runs, drawn beside the app’s.

Dynamics has been in the free download since version 2.0.0, with cascade, ratio, split-range and on-off control beside the PID controller.

See Dynamics →

The Strip Chart after a 25 % feed step: a separator's level rising to 52.4 % and returning to its 50 % set point as its liquid valve opens
A level controller bringing a separator back to its set point after a 25 % feed step.
New in version 2.1.0

Relief and flare networks, in the same program

Type the pressure at the flare tip, and every relief valve gets the back pressure the network builds up, on the case’s own fluid package. Pipes give their Mach number and ρv² against limits, tees and fittings take their losses, and a pipe too narrow says it is choked.

See relief networks →

A relief network on the PFD: two relief valves, each with a tail pipe, joined by a tee to a header that ends at the flare tip
Two relief valves, their tail pipes, a tee and a header, solved back from the flare tip.
By hand, step by step

Six steps, the way you would do it on paper

A natural-gas chiller, start to finish. Each picture is a frame from the gas chiller video above.

Placing a cooler and a two-phase separator on an empty PFD canvas from the Equipment Palette

Place the equipment

Pick units from the Equipment Palette and drop them on the canvas.

Material streams being dropped onto the ports of the cooler and separator to connect them

Connect the streams

Drop each stream onto a unit’s port. Move a unit and its connections follow.

The cooler's view with the outlet temperature set to minus 15 degrees Celsius and a 0.5 bar pressure drop

Specify each unit

Here the cooler: outlet at −15 °C with a 0.5 bar pressure drop.

The feed stream's Composition tab with mole fractions for carbon dioxide, methane, ethane through n-pentane

Describe the feed

Choose the fluid package, then enter the composition in mole or mass fractions.

The whole flowsheet turning green as it solves when the last feed value is entered

It solves as you type

When the last value goes in, every unit solves in order and turns green.

The finished gas chiller flowsheet with a live stream table showing vapour fraction, temperature, pressure and flows for the feed, cold, gas and NGL streams

Report the result

Drop a stream table on the drawing. It updates with every solve.

Physics and chemistry

Rigorous where it counts, and it shows you why

Columns solve the full MESH equations. Reactors minimise Gibbs energy, hold chemical equilibrium or integrate rate laws along their length. Every unit draws the diagram behind its own answer.

McCabe-Thiele diagram for a benzene-toluene column drawn from the rigorous solve, with the equilibrium curve, operating lines, q-line and stepped stages
McCabe–Thiele, drawn from the rigorous column’s own solve.
T-x-y phase diagram for water and ethanol at 1.013 bar showing the minimum-boiling azeotrope at 78.3 degrees Celsius, drawn from the NRTL fluid package
Water–ethanol T–x–y from the NRTL package: the azeotrope where it belongs.
Plug-flow reactor results for steam methane reforming: methane and water consumed, hydrogen, carbon monoxide and carbon dioxide produced, outlet at 726.85 degrees Celsius
Steam methane reforming in a plug-flow reactor: 6.5 mol/s of hydrogen made.

Thermodynamics and property packages →   Unit operations →

Worksheets and Excel

A custom report sheet that stays live

The PFD Worksheet is an Excel-style grid beside the drawing. Right-click a cell, insert a stream’s conditions or a unit’s results, and the values stay linked: change the feed and the sheet updates.

  • Type into a blue cell and the value writes back to the model
  • Copy any block of cells and paste it straight into Excel
  • Export every equipment datasheet to one Excel workbook or one PDF

Worksheets, datasheets and Excel export →

The PFD Worksheet with a crude unit heat and material balance built from live stream conditions and a unit operations table
A crude unit H&MB built on the PFD Worksheet in a few right-clicks.
Bring your cases

Open Aspen HYSYS, DWSIM and COCO cases, then check them

Import a case and the flowsheet arrives drawn, connected and specified. Then Validate import compares every stream with the answer the other simulator stored: temperature, pressure, flow, composition and vapour fraction.

An ammonia synthesis loop imported from COCO/COFE: three adiabatic reactor beds with interstage mixing, compressors, exchangers and recycles, solved
An ammonia synthesis loop from COCO/COFE: 26 streams compared, 20 within tolerance, none significantly off.
A benzene-toluene distillation case imported from DWSIM with the validation result: 3 of 3 streams within tolerance
A DWSIM benzene–toluene column: every stream within tolerance.

What imports, and how it is checked →

Validation

1,975 checks, sorted by how strong the evidence is

Every number in the validation report came from running the software. The report keeps hand-checkable answers, published reference data and comparisons with other simulators apart, because agreeing with another program is not the same as being right.

Strength of evidenceChecksResult
Analytic (closed-form answers, balances that must close)818PASS
Published reference data (NIST, IAPWS-IF97, NASA-7, …)171PASS
Experimental unit-operation data—NOT RUN
Third-party simulator comparison209PASS

Release 2.1.0. The report says plainly what it does not claim, including that nothing is yet checked against measurements from real equipment.

How the validation works →

Validation report page for the water-ethanol azeotrope: this software, a reference equation of state and literature values side by side, marked PASS
Inside the app: Validations > Validation Cases.
Questions

Frequently asked

What is steady-state process simulation?

A steady-state simulator solves the mass and energy balances and the phase equilibrium of a process running at constant conditions. You describe the feeds and the equipment; it calculates every stream’s temperature, pressure, flow, composition and properties, and each unit’s duty or power. It is the tool behind heat and material balances, equipment sizing and design studies.

Will it feel familiar if I have used HYSYS, Aspen Plus or DWSIM?

Yes. You place equipment on a canvas, connect material streams, assign a fluid package and specify each block, and the solver finds the rest. The unit views, the fluid package manager and the oil manager follow the conventions process engineers already know.

Can it open my Aspen HYSYS cases?

It imports HYSYS cases saved as XML (File > Save As > HYSYS XML Cases in HYSYS) and older binary .hsc files. Newer .hsc files are encrypted and cannot be read directly; the XML route works for any case. Every import produces a report that names anything approximated or left out.

Which thermodynamic models are included?

Peng-Robinson, PRSV and Soave-Redlich-Kwong equations of state, PR-Twu and SRK-Twu, Peng-Robinson and SRK with Twu’s alpha function, and Twu-Sim-Tassone; Sour PR and Sour SRK for refinery sour water, on G. M. Wilson’s model; a Glycol Package for TEG, DEG and MEG; Chao-Seader and Grayson-Streed for refinery hydrocarbons, water always as free water; Kent and Eisenberg’s amine package for CO2 and H2S in MEA, DEA or MDEA; six activity models, NRTL, UNIQUAC, Wilson, Margules, van Laar and Chien-Null, each with an Ideal, RK, SRK or Peng-Robinson vapour; UNIFAC (the original VLE table, the liquid-liquid table and the NIST revision); Ideal; and an Incompressible package for heat-transfer fluids. Liquid densities use COSTALD by default on the equation-of-state packages.

Does it run on Mac or Linux?

It runs on Windows and on the Mac. On Windows it needs Windows 10 or 11 (64-bit) and installs for the current user without administrator rights. On a Mac it needs macOS 13 Ventura or later, on an Intel or Apple-silicon Mac. There is no Linux version.

Where does the “AI” come in?

Three places. Build with AI turns a written description into a flowsheet: Anthropic’s Claude plans it, you press Build, and the simulator’s own solver computes every number. The distillation column’s AI convergence advisor explains why a column will not converge, and can run test solves on a private copy to find out. Both use your own Anthropic API key and change nothing on their own. And the software itself was built by a chemical engineer with Claude as the development partner.

Does the AI calculate the results?

No. Every temperature, flow, duty and composition comes from the simulator’s own solver, exactly as if you had drawn and specified the flowsheet by hand. Build with AI proposes a flowsheet and the advisor proposes changes; neither does thermodynamics or computes a result.

How much does it cost?

Version 2.1.0 is free to download and use, Dynamics included. Build with AI and the AI advisor use your own Anthropic API key, and Anthropic bills that use to you: planning and building a flowsheet of five to ten units cost about 5 to 12 US cents in our tests.

Try it on your own process

Version 2.1.0 for Windows and macOS is free to download, Build with AI included, with 34 sample cases: a crude unit, distillation columns, sub-flowsheets, and DWSIM and COCO cases to import.

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