Thermodynamics

Property packages you can see inside

Every separation and every reactor rests on the phase equilibrium and the properties underneath it. AI Process Simulator lets you choose the method, edit its parameters, draw its phase diagrams, and check it against published data.

Fluid packages

A component list, a method, and the options that matter

A fluid package is the components and the thermodynamic method a stream is calculated with. Build as many as you need in the Fluid Package Manager, and give each stream, or each sub-flowsheet, the one that suits it.

  • Activity models take a vapour-phase model of their own: Ideal, RK, SRK or Peng-Robinson
  • Liquid density by COSTALD or by the equation of state
  • Free water: the immiscible water phase, simplified or rigorous
  • Streams on different packages are reconciled wherever they meet, and nothing is dropped silently
The Fluid Package Manager with a water-ethanol package on the NRTL method with a Peng-Robinson vapour model, the package's components and the properties of water
A water–ethanol package on NRTL with a Peng-Robinson vapour phase.
Methods

Equations of state and activity models

The choice between the two families is the most consequential one in a simulation. Both are here, and each tells you plainly what it can and cannot do for your components.

MethodFamilyTypical use
Peng-Robinson (PR)Cubic equation of stateNatural gas, gas processing, refining, hydrocarbon systems at any pressure
PRSVPeng-Robinson with the Stryjek–Vera alpha functionBetter vapour pressures, including for polar components
Soave-Redlich-Kwong (SRK)Cubic equation of stateGas and light-hydrocarbon systems
NRTLActivity-coefficient modelStrongly non-ideal liquids: water, alcohols, azeotropes, liquid–liquid splits
UNIFAC, UNIFAC-LL, UNIFAC-NISTPredictive group contributionNon-ideal systems with no measured binary data; separate published parameter sets for vapour–liquid and liquid–liquid work
IdealRaoult’s lawNear-ideal mixtures, quick checks and teaching
IncompressibleSingle-fluid packageHeat-transfer fluids and thermal oils

Liquid density by COSTALD

Cubic equations are 5 to 25% off on liquid volume. The equation-of-state packages use COSTALD for liquid density by default, which lands within 1.9% of NIST on the reference set.

Binary interaction parameters

Edit kij for the equations of state and the NRTL coefficients pair by pair. Parameters that arrive in a case file stay with that case and never change your other work.

Every flash you need

Temperature–pressure, pressure–enthalpy, pressure–entropy, temperature–entropy and vapour-fraction flashes, with a free-water three-phase flash where water drops out.

Phase diagrams

Draw the equilibrium you are actually solving with

x–y and T–x–y diagrams, McCabe–Thiele and residue curve maps come straight from the fluid package in use: the same method, the same parameters, the same components. If a column will not reach the purity you want, the diagram from your own package shows whether it can.

x-y diagram for water and ethanol from the NRTL package, crossing the diagonal at the azeotrope
Water–ethanol x–y: the curve crosses the diagonal at the azeotrope.
T-x-y diagram for water and ethanol at 1.013 bar showing bubble and dew curves meeting at the minimum-boiling azeotrope near x = 0.884
The same pair as T–x–y at 1.013 bar: azeotrope at x ≈ 0.884, 77.6 °C.
Components

362 pure components, and room for yours

The Component Manager holds every compound with its formula, CAS number, critical properties, acentric factor and ideal-gas heat capacity. Add your own compounds and build component lists for your packages.

  • Hydrocarbons, light gases, water, acid gases, alcohols, aromatics and more
  • Ideal-gas heat capacities checked against NASA-7 published coefficients
  • Pseudo-components from the Oil Manager sit beside the pure ones
The Component Manager listing water, nitrogen, oxygen, hydrogen, carbon, carbon dioxide, carbon monoxide and hydrogen sulfide, with water's identity and properties shown
The Component Manager.
Petroleum

From a crude assay to pseudo-components

The Oil Manager turns a laboratory assay into pseudo-components a column can use: enter the distillation curve and bulk properties, add the light ends, set the cut points, and characterize.

  • Five crude assays included: Brent, Arab Light, West Texas Intermediate, Western Canadian Select and Venezuelan Heavy
  • The back end extrapolated, and every assumption reported in the diagnostics
  • Pseudo-component properties from the Riazi, Twu and Lee–Kesler correlations
  • Export the set to the Component Manager and use it in any package
The Oil Manager after characterizing Western Canadian Select crude into 34 pseudo-components, with diagnostics and a table of boiling point, molecular weight, critical temperature and pressure, acentric factor and specific gravity for each cut
Western Canadian Select characterized into 34 pseudo-components.
Checked

Tested against the references

Water and steam against IAPWS-IF97. The component database against reference equations of state. Ideal-gas heat capacities against NASA-7. The water–ethanol azeotrope against CoolProp and the literature, at two pressures.

See the validation report →

Validation page for the water-ethanol azeotrope comparing this software with a reference equation of state and the literature at 1 atm and 1.5 bar
Azeotrope composition and temperature at 1 atm and 1.5 bar: this software, the reference, the literature.

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